Rigging Product Roll Swaging Specifications
Correct installation of a swage fitting requires that the shank of the fitting be formed down onto the wire with specialised dies and presses in accordance with the following dimensions:
| Wire Diameter | mm | 2.5 | 3 | 4 | 5 | 5.6 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|---|
| in. | 3/32 | 1/8 | 5/32 | 3/16 | 7/32 | 1/4 | 9/32 | 5/16 | |
| Code | mm | 2.5M | 03M | 04M | 05M | - | 06M | 07M | 08M |
| in. | 03 | 04 | 05 | 06 | 07 | 08 | 09 | 10 | |
|
Length of Wire Inside Swage |
mm | 32.3 | 38.4 | 45 | 55 | 60.5 | 70 | 78.5 | 88 |
| in. | 1.27 | 1.51 | 1.77 | 2.17 | 2.38 | 2.76 | 3.09 | 3.46 | |
|
Diameter O.D. Before Swaging |
mm | 5.54 | 6.35 | 7.54 | 9.12 | 10.85 | 12.55 | 14.30 | 16.13 |
| in. | 0.218 | 0.250 | 0.297 | 0.359 | 0.427 | 0.494 | 0.563 | 0.635 | |
|
Diameter O.D. After Swaging |
mm | 4.83 | 5.56 | 6.35 | 7.95 | 9.53 | 11.13 | 12.70 | 14.30 |
| in. | 0.190 | 0.219 | 0.250 | 0.313 | 0.375 | 0.438 | 0.500 | 0.563 | |
| Tolerance on O.D. | mm | +0, -0.13 | +0, -0.18 | +0, -0.20 | |||||
| in. | +0, -0.005 | +0, -0.007 | +0, -0.008 | ||||||
| Wire Diameter | mm | 10 | 11 | 12 | 14 | 16 | 19 | 22 | 26 |
|---|---|---|---|---|---|---|---|---|---|
| in. | 3/8 | 7/16 | 1/2 | 9/16 | 5/8 | 3/4 | 7/8 | 1 | |
| Code | mm | 10M | - | 12M | 14M | 16M | 19M | 22M | 26M |
| in. | 12 | 14 | 16 | 18 | 20 | 24 | 28 | 32 | |
|
Length of Wire Inside Swage |
mm | 110 | 122 | 140 | 157 | 176 | 210 | 245 | 286 |
| in. | 4.33 | 4.80 | 5.51 | 6.18 | 6.93 | 8.27 | 9.65 | 11.26 | |
|
Diameter O.D. Before Swaging |
mm | 17.86 | 19.84 | 21.44 | 24.99 | 28.17 | 34.52 | 40.46 | 46.02 |
| in. | 0.703 | 0.781 | 0.844 | 0.984 | 1.109 | 1.359 | 1.593 | 1.812 | |
|
Diameter O.D. After Swaging |
mm | 15.88 | 17.48 | 19.05 | 22.23 | 25.40 | 31.75 | 36.50 | 41.28 |
| in. | 0.625 | 0.688 | 0.750 | 0.875 | 1.000 | 1.250 | 1.437 | 1.625 | |
| Tolerance on O.D. | mm | +0, -0.20 | +0, -0.23 | +0, -0.26 | +0, -0.31 | ||||
| in. | +0, -0.008 | +0, -0.009 | +0, -0.010 | +0, -0.012 | |||||
